In today’s clothing and fur industry, with the intensification of market competition and the continuous upgrading of consumer demand, traditional hand-made production methods can no longer meet the needs of high-efficiency and high-quality production. To meet this challenge, more and more companies are beginning to adopt digital cutting technology to improve production efficiency and product quality. This article will introduce the advantages and solutions brought by digital cutting machines based on the problems faced by the clothing fur industry.

1. Problems faced

1.1 Manual printing, non-standard cutting, low efficiency

The traditional clothing and fur industry usually uses manual pattern-making and cutting. This method is not only inefficient, but the cut patterns are often not standard enough, affecting product quality and production efficiency.

1.2 The layout is complex, the variety is difficult to manage, and it is easy to wear and tear.

There are many types of patterns in the clothing and fur industry, which makes management difficult. At the same time, the wear and tear of patterns will also affect production efficiency and product quality.

1.3 Manual layout is time-consuming, wastes materials, and increases costs

The traditional discharging method requires a lot of manual time. At the same time, due to inaccurate discharging, it is easy to waste materials and increase production costs.

1.4 Professional tailors have high salaries, obvious off-peak and peak seasons, and difficulty in recruiting.

Professional tailors are scarce talents in the industry. Their salaries are relatively high and recruitment is difficult. At the same time, due to the strong seasonal nature of cutting work, with obvious off-peak and peak seasons, it also brings certain difficulties to the company’s production and personnel management.

1.5 Manual tailoring has a high risk factor

During the manual cutting process, due to factors such as improper operation or fatigue, it is easy to cause cutting errors or safety accidents, which brings certain risks to the enterprise.

1.6 Order requirements are getting higher and higher, and traditional laser cutting cannot meet them

As consumers have higher and higher requirements for clothing quality, traditional laser cutting equipment has been unable to meet the high-precision and high-efficiency production needs.

2. Advantages and applications of digital cutting machines

In response to the above problems, digital cutting machines have brought new solutions to the clothing fur industry. The specific advantages are as follows:

The cutting graphics software can be imported with one click, and the general worker can be on duty for 2 hours. The digital cutting machine uses advanced cutting graphics software, which can import the designed layout or pattern with one click, and general workers can operate it skillfully after simple training. This greatly reduces the dependence on professional cutting workers and improves production efficiency.

Super Marking Master software, material utilization rate increased by more than 10%. The digital cutting machine is equipped with Super Marksman Master software, which can intelligently mark materials according to the layout, effectively improving material utilization, reducing waste, and reducing production costs.

Taiwan linear guide transmission system is selected, with an accuracy of ±0.1mm. The digital cutting machine adopts a high-precision transmission system to ensure the accuracy and stability of cutting and meet high-standard quality requirements.

Using Japanese Panasonic servo system, production efficiency is increased by more than five times. The application of servo systems makes the power of digital cutting machines more stable, improves production efficiency, and meets the needs of mass production.

Tools are interchangeable, and cutting, punching, and marking are completed automatically. The digital cutting machine has multiple functions and can realize cutting, punching, marking and other operations, and the cutting tools are interchangeable, improving production flexibility.

Automatically pull and collect materials, saving time and effort. The digital cutting machine is equipped with automatic material pulling and collecting devices, which reduces the time and labor costs of manual intervention and improves production efficiency.

It saves more than USD 70,000 in labor and raw materials every year, greatly improving product competitiveness. The application of digital cutting machines can bring significant efficiency improvements to enterprises, save a large amount of labor costs and raw material costs every year, and improve the market competitiveness of products.